Bruce Potts finds out what happens when you shorten a barrel and fire .270 Winchester rounds

The .270 Winchester cartridge has been a favourite with the Forestry Commission for some time, and it is one of those cartridges that has found itself in and out of favour with shooters over the years.

The most common bullet weights for the .270 (actual .277 calibre) are 130-gr or 150-gr. Often the .270 is referred to as the “meat chopper” due to the damage it does to the carcase. The 130-gr bullet can be too fast and explosive, causing venison meat to be wasted, while the 150-gr is frequently considered too slow, therefore compromising performance — though that also means that it is a flat-shooting round, which is why people liked the .270 in the first place.

winchester .270 rounds

The .270 handles a good range of bullet weights but the140-gr bullet seems to be the most efficient

There is now, however, a good range of 140-gr bullet weights, such as the Nosler AccuBond or the Hornady SST, which make it an excellent calibre, or, if you like loading 100-gr bullets, you can achieve a fast and flat round for foxes. Short barrels often cause the velocity and energy levels to drop below legal deer limits — 2,450fps and 1,750ft/lb energy in Scotland with a 100-gr bullet for large species, or .240 calibre minimum and 1,700ft/lb for deer in England and Wales.

Testing regime
I bought an old Tikka M65 .270 rifle from R. Macleod & Son of Tain — a good source of second-hand rifles. I chose four differing cartridges or factory loads with 100-gr, 130-gr, 140-gr and 150-gr bullet weights to span the usable range. I also tried reloads of the 130-gr, 140-gr and 150-gr bullet weights to see if I could improve on the results.

As I was not looking at accuracy for this particular test, and would only be concentrating on the ballistics, I clamped the barrel in to a portable vice. I then marked off 1in increments from the muzzle to cut, to shorten a barrel from 22in to 16in, an inch at a time, investigating if the velocity/energy would change with all factory and reloads. I cut the barrel using a standard hacksaw and deburred the muzzle at each stage to stop restriction of the passing bullets, checking each load at each length to give an average result from the chronograph.

shortening a rifle barrel

A Winchester140-gr AccuBond was an effective choice of bullet in the tests

Surprising results
I was surprised by how efficient the .270 rounds were — I was expecting more velocity loss than there was. but that’s a good thing, as it means that if you shorten a barrel on the .270, it’s actually worthwhile if you want a shorter rifle while retaining velocity. Notably, some of the velocity results actually increased as the barrel was reduced! I have seen this before and it is caused by the barrel not having exactly the same internal tolerance along its length — i.e. there are some tight and slack spots. Fouling or rust and pitting of the rifling will cause the same anomaly.

The 100-gr remington factory cartridge, which I would use as a fox load, lost the most velocity overall with 315fps, but at 16in it was still speeding along at 3,026fps for 2,034ft/lb energy (so more than enough). the 130-gr rWs load was also extremely efficient, only losing 250fps for a 6in reduction in barrel length. At 16in this still produced 2,784fps for 2,238ft/lb energy — well within the legal limit for deer. Compare that to any .243 round at the same length! the 140-gr Winchester ballistic silver tip round was the most efficient, with only 126fps velocity loss from 3,017fps to 2,891fps with a final energy of 2,599ft/lb at 16in. the 150-gr norma load only lost 187fps and had 2,247ft/lb of energy at 16in, so enough to despatch any deer humanely.

When I reload, I am usually trying to make up for lost velocity and energy figures to ensure the cartridges become deer-legal again, but in this case it seemed a bit superfluous as, despite the barrel reduction, all factory loads were deer-legal. the best reload was in fact the 140-gr nosler accubond, using 51.5 grains of Vit n540 powder. Initial velocity with the 22in barrel length was 2,931fps for 2,671ft/lb, so actually slower than the Winchester factory ammunition. Similarly, at 16in barrel length, the velocity reduction was minimal at 156fps, so still producing 2,775fps for a healthy 2,395ft/lb energy. though the 130-gr and 150-gr reloads had a slightly higher velocity to start with, there was actually no improvement over the equivalent bullet weight factory loads.


Increased muzzle blast
One major issue you have to consider is that as you shorten a barrel, the muzzle blast increases due to powder burning outside the barrel — which can be ear-splitting. However, the reason you want to shorten a barrel in the first place is to reduce the overall length of the rifle when you fit a sound moderator, which of course reduces the noise. But, do remember that the powder burning from a short barrel will make that sound moderator hot. That’s why, if you are reloading yourself, you can use slightly faster-burning powders, which will burn more efficiently in a shorter barrel.

Overall this test showed just how efficient a round the old .270 is, and I think I’ll look at it again as an all-round performer, especially with those 140-gr accu-bond loads, a short barrel and a sound moderator fitted.

  • tony m

    I am from western Canada and looking for info on exactly this subject, before I have a hunting rifle barrel reduced in length..for horse travel.Can you add a suppressor in the UK? We cannot in Canada.I have several 270win rifles and would like to dedicate the Browning Blr as a saddle gun.Any other experiments out there?